Your Professional Car Lamp Mould Manufacturer
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SUNJOY PLASTIC INJECTION MOULD has established a strong supply chain for various plastic molds such as auto parts molds. We specialize in the production of household product molds, electrical appliance molds, industrial molds, pipe fitting molds, etc. We have also established a dedicated second-hand mold collection and integration team.
One-Stop Solution
We provide convenient one-stop services to help customers obtain injection molding machines and spare parts, molds and spare parts, plastic raw materials and masterbatch.
Quality Assurance
The company has advanced measuring equipments and apparatus such as CMM to let us know the quality situation of every product.Â
Wide Range of Cooperative Countries
We have a full understanding of the export standards, transportation conditions, and requirements of the cooperative countries.
24H Online Service
Our customer service representatives are available 24/7 to assist you with any inquiries, technical issues, or after-sales services.
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Car lamp mould refers to a specific type of mold used in the manufacturing process of automotive lamps. It is a tool or die that is used to shape and form the various components of an automotive lamp, such as the lens, housing, and reflector. The mold is used to create multiple identical parts efficiently and accurately, ensuring consistency and quality in the final product.
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Parameter
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Mould type | Plastic injection mould |
Product Material | ABS,PP,PC,PS |
Cavity No. | As request |
Runner | Hot / cold runner |
Mould steel (for core and cavity) | P20,H13, 2311,2738,718H, etc |
Mould base | 45#, S50c, P20/ or LKM brand |
Steel hardness | 28-48HRC |
Mould life | 300,000-1,000,000 shots |
Surface | Shining or texture |
Design software | UG,PROE,CAD, etc. |
Drawing format | x_t, stp, igs, etc |
Processing Machine | High speeding milling machine, Five-face machining center , CNC /EDM zone, 5-axes boring machining center, Mechanism Zone |
Quality Control | Designing, mould flow analysis,mould testing,3-dimentional measuring,assembling, |
Packing | Ply-wood box |
Mould processing time | 2-3months |
Remarks | Can make according to customer's design or sample |
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Advantages of Car Lamp Mould
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Increase Productivity
In an automobile manufacturing company, production efficiency is a crucial indicator. The lamp mold production method makes the production process of auto parts more automated and standardized, greatly shortening the production cycle and improving production efficiency.
Ensure Product Quality
As a high-precision, high-safety vehicle, the quality requirements of automobiles are very strict. The accuracy and stability of the lam mold can ensure that the size and quality of auto parts fully meet the design requirements, thereby reducing the product defect rate and improving product quality.
Reduce Manufacturing Cost
The automation and standardization of lamp mold production methods can reduce labor costs and human errors. At the same time, the mold production method can also realize the optimal utilization of materials, reduce waste, and reduce production costs.
Precision and Accuracy
Auto lamp molds are designed with high precision and accuracy, ensuring that the final automotive lamps are produced with consistent quality. The molds allow for tight tolerances, resulting in a precise fit and finish of the lamp components.
Adapt to Customized Production
The use of auto lamp mold makes customized production possible. By changing the design of the mold, automakers can flexibly meet the individual needs of different customers, increase product diversity, and enhance market competitiveness.
Adaptability to Various Molding Techniques
Auto lamp molds can be used for various molding techniques, such as injection molding or blow molding, depending on the specific requirements of the automotive lamp.Â
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Application of Car Lamp Mould
Car Lamp Moulds are used to produce the plastic housings, lenses, and reflectors for headlights. These molds enable the creation of complex shapes, lens patterns, and light distribution designs required for different types of headlights.
Taillights are essential safety components in vehicles, and Auto Lamp Molds are used to manufacture their plastic housings, lenses, and light guides. The molds allow for precise molding of various lens designs, colors, and light distribution patterns.
Car Lamp Molds are utilized to produce turn signal lamps, including both front and rear indicators. The molds enable the production of clear or colored lenses, as well as the integration of LED or traditional bulb light sources.
Fog lights improve visibility in adverse weather conditions, and Auto Lamp Molds are used to manufacture their plastic housings, reflectors, and lenses. These molds enable the production of specific beam patterns and light diffusion characteristics required for fog lights.
Car Lamp Molds are also employed to produce various other lighting components found in vehicles, such as daytime running lights (DRLs), side markers, license plate lights, and interior lighting fixtures.
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Material of Car Lamp Mould
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1. Aluminum alloy
Aluminum alloy is a commonly used material for automotive lamp molds and is favored by manufacturers due to its low cost, easy processing and excellent thermal conductivity. Its manufacturing cost is lower and it is easier to process than steel materials, which makes aluminum alloy mold manufacturing more productive.
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2. Steel
Steel is another common material used to make car light molds. It has excellent hardness and strength, is not easily damaged, and is suitable for manufacturing large-sized and complex molds. In addition, the higher melting point of steel allows it to be used in the manufacturing of car lamp molds at high temperatures.
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3. Plastic
Plastic is a lightweight and low-cost material for car lamp molds. Its strength and stability are relatively poor, and it is more suitable for manufacturing small-sized, simple-structured car lamp molds. In addition, by using some high-strength plastics, plastic molds can be made to have higher hardness and toughness.
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4. Resin
Resin is also a common material for car light mold making and is mainly used to make small or complex car light moulds. Compared with other materials, molds made of resin are lighter, more stable, and have higher precision. Moreover, the production cost of resin molds is also lower.
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Maintenance of Car Mold
Regular Cleaning
Clean the mold regularly to remove residues and dirt and keep the mold clean. When cleaning, appropriate cleaning agents should be used to avoid corrosion or damage to the mold.
Check And Replace Wearing Parts
Regularly check the wearing parts of the mold, such as positioning pins, guide posts, etc. If any wear or damage is found, replace them in time. At the same time, the sealing performance of the mold should also be checked regularly, and any leakage should be dealt with promptly.
Inspection And Adjustment
Conduct comprehensive inspections of the mold regularly, including the connection of each component, movement accuracy, flexibility of the guide mechanism, etc. If abnormalities or problems are found, adjustments or repairs should be made in time.
Lubrication And Maintenance
Regularly lubricate and maintain the mold, especially the sliding surface, the contact surface between the punch and the concave die, etc. When lubricating, appropriate lubricants should be selected and the oil volume and oil level should be controlled.
Temperature And Humidity Control
During the injection molding process, the temperature and humidity of the mold have a great impact on product quality and production efficiency. Therefore, the temperature and humidity of the mold should be regularly checked and controlled to ensure that they are within the appropriate range.
Recording And Archiving
Archive the records of each maintenance, including maintenance content, maintenance time, maintenance personnel and other information. This is conducive to tracking and managing the usage and life of the mold.
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SUNJOY MOULD Can Offer You with Auto Bumper Mold
Analysis
Through the analysis of material properties and product feasibility, such as wall thickness, deformation, plastic feeding position, etc., potential problems can be predicted in advance.
Communication
Maintain close communication with customers, and understand the functional requirements and precautions of products from the perspective of customers, such as requirements for weld lines, requirements for appearance, etc.
Design
Strict design review system and checklist check. Before design, during the design of the scheme structure discussion meeting, the designer will check himself according to the checklist; after design, review together with the manufacturing department.
Quality Inspection
Quality inspection of each link to discover mass production problems in advance.
Project Management
Each project is equipped with a project manager, who strictly follows the schedule to control the project cycle, and provides weekly progress reports and mold photos for each project so that customers can keep abreast of the status.
Service
From mold design to continuous mass production of products, we provide full life cycle service support.
After-Sales Service
Continuous after-sales follow-up service, proactively providing mass production and processing technical consulting services.
Technical Support
In the mass production process, if there is any problem with the mold, technical support will be provided unconditionally.
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FAQ
Q: What are car lights made from?
Q: What materials are auto lamp molds made of?
Q: How are auto lamp molds manufactured?
Q: What are the advantages of using a car lamp mould?
Q: What factors affect the cost of a car lamp mould?
Q: Can a car lamp mould be used for other types of lamps?
Q: What are the maintenance requirements for a car lamp mould?
Q: Can a car lamp mould be repaired if damaged?
Q: Are there any safety precautions associated with using a car lamp mould?
Q: Can a car lamp mould be used for both plastic and glass lamps?
Q: Can a car lamp mould be reused for different car models?
Q: What are the steps involved in the production of car lamps using a mould?
Q: Can a car lamp mould be used for other automotive components?
Q: Can a car lamp mould be used for multi-colour or multi-material car lamps?
Q: Is injection moulding used for cars?
Q: What is the process of injection molding car parts?
Q: What is the process of injection molding in the automotive industry?
Q: What is injection molding materials?
Q: What is the strongest material for injection molding?
Polycarbonate (PC): Polycarbonate is a transparent thermoplastic that offers some of the strongest, most shatter-resistant construction available for plastic injection molded products.
Q: What is the cycle time in injection molding?
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